LogoDIY Calcium Reactor

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Calcium Reactor-Full View
Completed and put into action 2/99

This is the calcium reactor that I built using the plans from Aquarium Frontiers March 1998 article(They changed the web page format so you'll have to page your way to the article in the archives).  This was one of the best DIY articles I've found.  It listed part numbers and contacts for the items used in the construction of the reactor.
 

Calcium Reactor-Detail View

I choose to use the Dwyers valve listed in the article.

I had some problems with the capped toilet flange leaking.  It seems that the weight of the water caused the cap to "knock" out.  I did acrylic glue the flange to the Plexiglas sheet, but it wasn't watertight.  I have since made several different attempts to seal the leaks and so far its holding water.
 

Parameters as of 3/7/99
CO2 Pressure:            26-28 psi
C02 Flow:                    15 cc/min
Effluent PH:                6.5
Effluent Alkalinity:
Effluent Flow:
Tank PH:                     8.3
Tank Alkalinity:
 

Parts List
 
Description
Qty
Part #
Cost
Supplier I Used
CO2 1 20lb bottle
$100.00
Local Welding Supply
CO2 Fill 1 20lbs
$11.50
Local Welding Supply
Regulator 1 Harris 562 425-125-320
$120.00
Local Welding Supply
Flow Meter/Valve 5-50 cc/min 1 RMA-151-SSV
$34.50*
Dwyer's
Maxi-Jet 750 Pump 1 ASMJ750
$15.99
Debron Aquatics
Acrylic Tubing 4" ID X 2' ($8.75 per ft) 1 TA5
$17.50
Aquatic Eco-Systems
1/4" Plexiglas Sheet(Cut as needed) 1 18" X 24" X 1/4"
$8.75
LHS-HD
3" Closet Flange w/ Test Cap 1 n/a
$3.99
LHS-HD
PVC 4" X 3"Reducer (Bell Reducer) 1 3" X 4"
$4.79
LHS-HD
PVC Coupling 1 4"
$4.97
LHS-HD
PVC DWV Cleanout Adapter  1 4"
$4.65
LHS-HD
PVC DWV Cleanout Plug 1 4"
$1.88
LHS-HD
1/2" NPT X 1/2" Barb 4 n/a
$.97
LHS-HD
1/2" NPT X 3/8" Barb 3 n/a
$.91
LHS-HD
Replacement CO2 gage 0-60 psi 1 TM98GGE3206
$4.95
Herbach & Rademan
Solenoid 24VDC NC 1 TM96VLV2932
(Skinner F2HX99~A14)
$15.95
Herbach & Rademan
24VDC Power Supply 1 TM94ADR2734
$12.95
Herbach & Rademan
Check Valve 1 LFS
1/2" OD X 3/8" ID tubing 1 10' Roll 
$1.70
LHS-HD
5/16" OD X 3/16" ID Tubing 1 20' Roll
$2.18
LHS-HD
5/8" OD X 1/2" ID Tubing 1 10' Roll
$2.06
LHS-HD
1/2" Ball Valve w/ 1/2" NPT 1 n/a
$3.68
LHS-HD
1/2" NPT Plug 1 n/a
$.57
LHS-HD
1/2" NPT male X 1/2" NPT female riser 12 n/a
$.45
LHS-HD
1/4" NPT X 3/16" Barb 2 62005
$.31
Aquatic Eco-Systems
1/8" NPT X 3/16" Barb 2 62001
$.29
Aquatic Eco-Systems
3/16" Plastic Valve 1 VLP1
$.82
Aquatic Eco-Systems
1/4" X 1"  NPT Brass Pipe Nipple (Solenoid) 1 n/a
$.87
LHS-HD
Hose Clamps 1/4"-5/8" 9 #4
$.58
LHS-HD
PVC 1/2" NPT X 1" Slip X 1" Slip Tee 2 n/a
$.53
LHS-HD
1" Slip X 1/2" NPT Bushing 4 n/a
$.57
LHS-HD
1/2" NPT Nipple 1 n/a LHS_HD
                                                                                                               *Includes shipping
Prices do not include shipping or taxes unless specified.
Debron Aquatics 1-800-249-4375
LHS-Local Hardware Store (Home Depot, HQ)
Herbach & Rademan is a surplus supplier dealing in surplus and used items.

Please do not take this as a shopping list.  Locally available items may vary type and quantity of items needed to build your reactor.

Potential Saving


Tools-Supplies Used
Description
Part #
Cost
Supplier I Used
1/2" x 14 NPT Tap 04350054
$6.73
MSC
1/4" X 18 NPT Tap 04350039
$3.58
MSC
1/8" X 27 NPT Tap 04350021
$3.17
MSC
11/32" Drill 01180223
$1.36
MSC
7/16" Drill 01180280
$2.12
MSC
23/32" Drill 01340462
$7.99
MSC
Acrylic Glue 5 oz TAGL
$5.95
Aquatic Eco-Systems
AquaMedic  15 lb media
$30.00
Premium Aquatics
Teflon Paste 4 oz
$2.99
LHS
Teflon Tape Roll
$.58
LHS
.
MSC-1-800-645-7270

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